Intermediate Manufacturing Process Engineer

We are currently searching for a Intermediate Manufacturing Process Engineer to join our Global manufacturing team located near London, On. As a member of the Engineering Team, you will provide Engineering support by working closely with Production, Maintenance and Quality teams. If you enjoy a fast paced environment and an opportunity for growth this could be a perfect fit.

KEY RESPONSIBILITIES:

• Manage engineering projects to meet customer expectations, on time and within budget
• Assist in the planning, specification, procurement, installation and launch of new tooling and equipment required for new programs
• Apply best practice methods from data analysis to improve safety, quality and output, leading 8D Problem Solving Activities
• Explore shop floor and identify needed process improvements in terms of cycle time reduction, labour utilization, ergonomic requirements and equipment uptime
• Promotes an environment where zero injuries are the expected standard. Company quality and environmental policies TS16949 awareness and adherence
• Ensure that all assembly processes operate within lean manufacturing principles (5S, One Piece Flow, Poke-Yoke, Kanban, Waste Reduction)
• Provide engineering support to new program launches, equipment, machinery and technology changes
• Regular review/audit of all processes and operator instructions for assigned programs to ensure accuracy and conformance to actual procedure
• Lead trial runs for equipment acceptance, responsible for capability studies with QA
• Responsible for all assigned manufacturing processes, ensure a reliable and repeatable process, a safe environment, a quality product and an efficient plant
• Complete sign off for PSHSR (Safety) and equipment performance to specification
• Update and modify Plant Layouts in Auto CAD, Mechanical design Solid Works 3D
• Conduct work flow analysis, time studies and make improvements for line balancing, material handling and plant layout
• Prepare technical documentation: Layout, Process Flow, Standard Operating Procedures, Work Instructions, Process Parameter Sheets, Logout Tagout, Preventative Maintenance Plan, Recommended Spare Parts, Control Plan, Packaging Data Sheets, and PFMEA etc.
• Prepare proposals/estimates for new products including equipment, tooling cost requirements, and manufacturing resources
• Participate in design reviews, feasibility studies, Process F.M.E.A. “lessons learned,”
• Ensuring equipment meets requirements for Health and Safety according to CSA and OHSA
• Prepare product and process reports, collect, analyze, present data trends
• Tracking and review of open issues and changes as related to production equipment
• Support planning and implementation of projects through liaison between equipment/component suppliers and product design engineers regarding customer requirements and changes

QUALIFICATIONS:

• Demonstrated experience in manufacturing equipment installation and maintenance
• Expertise in process design including safety and ergonomics requirements
• Experience with measurement systems and hands-on use of gauges and fixtures
• 3-5 years’ experience in an manufacturing environment (automotive preferred)
• Knowledge and proven practice of Lean Manufacturing principles
• Experience in PLC Programming Allen Bradley, Siemens
• Familiar with the OHSA Safety Regulations and PSHSR
• Experience in Programming of Fanuc, ABB, KUKA or Staubi robots
• Willingness and ability to travel as necessary
• Strong ability to learn new methods and routines
• College Diploma or University degree in Mechanical, Electrical or Industrial Engineering
• Must be willing to work “hands on” in the manufacturing area
• Experience in Pneumatic, Hydraulic, Electrical Circuits
• Read and interpret blueprints, technical drawings, schematics, knowledge in GD&T
• Demonstrated ability to lead 8D problem solving activities,experience in automated assembly and machine design
• Proficiency in engineering software (AutoCAD, Solid Works, MS Office)